Service Overview
A modern pharmaceutical manufacturing plant is a machine in itself. Clean rooms, filling lines, and chemical processing zones depend entirely on the steady, controlled flow of critical utilities: temperature and pressure-controlled air (HVAC), purified water (PW) and Water for Injection (WFI), clean steam, and oil-free compressed air.
At QEEMA Egypt, we provide specialized Electromechanical Engineering and Utility Services tailored specifically for GMP-regulated facilities. We assist engineering teams in reviewing design layouts, verifying equipment capacities, implementing preventative maintenance routines, and qualifying automatic controls like building management systems (BMS).
Core Scope & Technical Deliverables
Cleanroom HVAC & Airflow Balancing
Reviewing duct schematics, airflow calculations, air change per hour (ACH) rates, and HEPA filter differential pressure controls.
- Airflow & ACH verification
- Pressure cascade balancing
- HEPA filter housing checks
Purified Water (PW/WFI) Engineering
Engineering review of RO/EDI pure water generation units, storage tanks, re-circulation loops, and orbital welding quality.
- RO/EDI unit capacity check
- 316L SS loop passivation audit
- Clean steam generator checks
BMS / EMS Automation & Signal Check
Verifying Building Management System (BMS) software configurations, testing temperature, humidity, and differential pressure sensors.
- BMS sensor calibration
- Environmental log verification
- Alarm limit testing
Preventive Maintenance (PM) Planning
Compiling detailed PM protocols, lifecycle assessments, critical spare parts logs, and utility energy efficiency audits.
- Preventive maintenance schedules
- Critical spare parts logs
- Energy efficiency audits
Implementation Methodology
Design Review & Sizing Verification
Reviewing P&IDs, HVAC duct layouts, and water loop schematics to verify load sizing and compliance with local EDA and international standards.
System Installation Support
Supervising utility installation, verifying material specifications (e.g. orbital welding standards for stainless steel piping) and passivity.
BMS Calibration & Signal Validation
Verifying the Building Management System (BMS) software configurations, testing temperature, humidity, and differential pressure sensors.
Air Balancing & Testing
Performing physical airflow measurements, air change per hour (ACH) calculations, and filter integrity testing.
Preventive Maintenance (PM) Planning
Compiling detailed PM protocols, lifecycle assessments, and critical spare parts logs.
Target Sectors & Applications
Our specialized consulting services cater to: